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Ingenium Timing chain issues.

44076 Views 126 Replies 24 Participants Last post by  joseperalg
If the engine turns over, and everything looks perfectly OK apart from lack of compression, does the answer lie here? This is the description of the valve train- "fully variable". What if it a fault prevents the valves from being fully closed at compression stroke?

Most main agents of any make of car will never do any engine strips, they just do parts swaps these days - engine gone? new engine! Only independent 3rd party shops do engine strip-downs these days.

I found this on a Google search: -
and
I have to say I'm worried as I also have an XE, a May 2017 reg. 20D Portfolio.
Fraser et al,

I took the liberty of contacting meristematic as mentioned in your post-Fraser and they couldn't have been more helpful. Below is an edited version of our communication

Hi Richard

Thank you for your email. The Ingenium 2.0 timing chain is a common failure, parts, and labor approx. £1398. it requires removing the gearbox and the back of the engine, we have done about 6 vehicles in the last 3 months with one in the workshop at the moment. If you send me the last 8 digits of your chassis number, I will make an inquiry to see if yours has been fitted with the newer timing chain.

Angela


Hi Angela,

The last 8 digits of my VIN are HCP09334.
I look forward to your reply.
Regards,

Richard.


Hi Richard

Thank you for your reply, I know the price seems high but there are approx. 11 hours of work involved and with all the parts and VAT it quickly mounts up, I have done some checks but can't really get a straight answer, your Vin brings up a 2016/17 vehicle, and the newer chains were not fitted until 25/11/2019 onwards so obviously to order these parts for your Vin number would then automatically supersede to the newer timing chains, we initially find the first symptoms are rattle from timing chain area, Cam sensor codes, exhaust vibration, not sure if this helps you but we would have to check. (I couldn't find the 'highlight' button!)

Angela


Hi Angela,

Thank you very much for your reply and the information you have provided.
My car isn't currently displaying any untoward symptoms (it has currently only covered around 40,000 miles) but clearly is in the range of vehicles that could be susceptible to this failure. I, therefore, need to consider whether it is a worthwhile precautionary measure to replace these parts.

Richard.


Hi Richard

I am happy your car isn't displaying any of the symptoms, it's not all the XE Ingenium engines that have been suffering from this. The one we have in the workshop at the moment has jumped 2 teeth, obviously, the chain has stretched giving the rattle from the engine.

Angela


What I take away from this is the need to be vigilant in the event of any untoward noises. Ensure that whenever the car is serviced the codes are downloaded and if the cam sensor pops up, have it checked out. I think that if a timing chain stretches enough for it to jump on a sprocket, there would be enough noise and/or fault codes to allow sufficient time to rectify ahead of a total failure.

I am toying with getting the newer parts and fitting them as a precaution but as I'm currently only doing a handful of miles I'll hold fire for the time being.

I hope everyone is keeping well.

Richard.
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What damage might your Ingenium a write off? I'd expect valves and stems to need replacing, and if really unlucky, pistons. Thats no different to any other non-safe engine, including the K series. Its unusual to damage an engine beyond repair (well, engines are always repairable, just not always cost effectively).
Two badly bent valves, one valve completely missing (the head of the valve was still in the cylinder, badly mashed into the top of the piston) and quite a bit of material missing from the head inside the exhaust ports. I believe the biggest issue was that Jaguar couldn't (wouldn't) supply the parts to repair. That said, it would have needed a lot of them!
Hi MrKis

I'd be interested to read of one.

Do you have any links/references?
Apologies Richard, I should have been a bit more diplomatic in my response. There isn't one single issue with the AJ200d engine, it seems that the failures resulting in the engine becoming out of time, have different sources. Grouped together as timing setup issues, they are mostly repairable. Obviously carnage can still happen.

There are two people in this thread that had failures in the timing chain setup and subsequent repairs.
Here's another;

Alansking talked about rebuilding them following timing setup failures.

Here's the video of an Ingenium engined evoque with a timing setup failure that was fixed in a workshop full of cars with similar problems, all being fixed.
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That simply isn’t true. There are hundreds of examples out there of ingenium engines with failures on the timing chain setup that have been repaired.
I think it depends on how & when the timing chain failure occurs. If the tensioners get slack and the chain or chains just jump a tooth or two, then the engine will sound bad, generate error codes and probably stop running. In that case, as you say, replacing the timing chains and tensioners, though a substantial job, will fully repair the engine.
However, if you're driving at some speed and the chain or chains jump off the sprockets completely then the pistons will hit the valves leading to much more extensive, and expensive, damage. Given the apparent difficulty in getting some Ingenium engine spare parts like pistons and valves, that is when engines get written off and replaced with new or secondhand ones.
Apologies Richard, I should have been a bit more diplomatic in my response. There isn't one single issue with the AJ200d engine, it seems that the failures resulting in the engine becoming out of time, have different sources. Grouped together as timing setup issues, they are mostly repairable. Obviously carnage can still happen.

There are two people in this thread that had failures in the timing chain setup and subsequent repairs.
Here's another;

Alansking talked about rebuilding them following timing setup failures.

Here's the video of an Ingenium engined evoque with a timing setup failure that was fixed in a workshop full of cars with similar problems, all being fixed.
Hi MrKis,

No apology needed!

Thanks for the links, most of which I recall reading at the time.

And what ever happened to @Alansking ?

In all these links, these engines were still running when they were diagnosed and as such, repairs were fairly straightforward, if costly!

As soon as the combination of chain, tensioner and guide wear conspire to cause the engine to stop, repair becomes at best uneconomical due to the damage that appears to be inflicted on valve gear, at least from what I've seen.

It remains however, a very disappointing situation and all we as owners can do is to follow best practice regarding maintenance and use of our cars and be vigilant in listening for untoward noises emanating from the engine. Oh, and keep our collective fingers crossed! :)
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My 2017 XF Portfolio with 18Kmiles is currently in repair for this. Balance Shaft whine was initially diagnosed but timing chain issues have also arisen. I emailed Nigel Blenkinsop and JLR have agreed to cover 60% of repair costs, (about £3K). I await the final position.
Wow. 18k miles. I guess you’ve had a few oil changes too. Which may kibosh the theory that contaminated oil is a factor.
JLR know of the timing chain issues, and pre-lockdown my local dealer said they probably would have replaced the engine, or paid a vast chunk which would have been acceptable. He said due to the financial hit everyone suffered they were cutting their losses by being a lot tighter with warranty, or design issues. Any little thing, and they would back away. I went all the way up to JLR Head Office with my grievance, and the two issues for not offering any help:
1. I did not buy the car from a Jaguar Dealer - which is a load of bollocks, you can buy a car from whom you want.
2. One service had been a 1,000 miles late, before my ownership, though a Jaguar (Franchise/Dealer) had always serviced it. Knowing what we know now, that is about their only escape clause. Though I think as we can all agree the service intervals recommended on all models are too few and far between. My XF is recommended at 16K, but it gets done at 8 - 10K without fail.

The main issue as Rich has stated is that most of the parts that were wrecked in my engine were not available. I had it with a young guy who picked up the work from a dodgy engine repair company as I stuck the middle finger up at JLR. He found that you could get gaskets, the timing chain kit, and filters. He could not get valves, pistons, or even rings. As Rich mentioned Alansking on here had to modify what he could get his hands on, as he had to repair a fair number of these engines with the same fault, again proving mine was not isolated. All Jaguar could offer was a full bottom end, at more than the price I paid for a bare low mileage second hand engine. So that is the route I took, then got shot of the car within a few months of the repair.

@TheBoy - Like you, no offense intended with regards to the MGF. Yes they are a poor design with regards to the cooling system, and everyone knows of the issue. My son has just bought his first car, which is a TF. We believe the HG has been done (it states it has in the history), but if not, the price of repair is peanuts compared to some repairs on more modern vehicles. As I said I have had 3 of the things, and never had a major failure though driven thousands of miles in them. I trust them way more than anything else I have driven, other than the X-Type I had. I even trust my Trophy over my XF. The XF have crank-shaft issues if not serviced properly, and I have been told this by a well known, and liked Jag independent. I actually asked him which in his eyes are currently the most reliable Jaguars, and mine is one of them, and this is when the crank shaft issue was mentioned. He also mentioned that the XE Diesel Ingenium engine is the worst, and they have cars there waiting for engines.

If I had one now, and knew what I know now, it would be sitting waiting for a Timing Chain to be upgraded, and service intervals would be 8K maximum.

Yes I have bitched about my experience because in total I lost £8K due to my damn XE, but since then I have come across others who have lost over £10K, and the worst £13K. That was on an XF the same as mine, crankshaft failure, though they were short journey mongers so probably had caused a lot more issues.
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My XF was regularly serviced by a main dealer at recommended intervals. The current problem seems to be excess play in a balance shaft housing. This has been referred to second level expertise at JLR for advice/solution.
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Turner Engineering (and there are others) appear to list pistons and valves at reasonable prices, not found any bits which appear to be overly hard to get
Turner Engineering (and there are others) appear to list pistons and valves at reasonable prices, not found any bits which appear to be overly hard to get
Try finding a cylinder head! :)
Does anyone know if the timing chains in the petrol ingeniums were also updated from Nov 19 onwards? A family member is considering buying a petrol XE and would like to know if they should wait for a 2020 petrol XE rather than a 2019 engine. Many thanks
Hi Chris,

It doesn't really matter as the petrol Ingenium engine isn't susceptible to the wear issues that the diesel suffers (primarily caused by vibration, hence the damped intermediate pulley post - Nov 2019).

That said, the same timing gear will have been used in all ingenium engines throughout their lifecycle, Jaguar are hardly likely to spec two different sets, probably!
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As above, the petrol ingeniums are not problematic. Don't forget the XE and XF were Ford GTDi engines for a time before getting the ingenium petrol.

As for the parts, there are many variants and revisions, especially on the diesel but the chains are always different part numbers on the two engines. Upper and lower. There are many other parts to consider but you needn't bother because the petrol engines are reliable.
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...As for the parts, there are many variants and revisions, especially on the diesel but the chains are always different part numbers on the two engines. Upper and lower....
Didn't know that, cheers MrKis!
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Hello everyone,

I've made a review of a Jag specialist doing this job for an affordable price in this thread:

I hope it helps someone like all the comments in this thread have helped me!

Kind regards and a blessed day!
Hugo
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Hey guys, found your chat here re timing chain. So it seems my Jag has this issue. Just started to hear this Strange noice. It’s a 2017 2.0d 134kw engine. It has only 58k km and all services Done with the official dealer for Croatia. Do you have any advices how to get to the point that the dealer or the factory covers the cost of repair? Is there any specific link from the factory or something I could use to be successful here? Thanks :)
It could be that it's like with the X Type that when a Gearbox Fault appeared most often it was nothing to do with a Gearbox Fault.
I have this problem in a 2017 XF 2.0d. The official Jaguar dealer asks por Eur 6,200 to fix it (timing chain replacement, particle filter and silent block)
I’m not sure exactly what your symptoms are and what is broken but €6k+ sounds expensive.
Some members have had broken timing setup issues repaired for around £2k with updated parts to prevent future issues.

DPFs can usually be cleaned.
I’m not sure exactly what your symptoms are and what is broken but €6k+ sounds expensive.
Some members have had broken timing setup issues repaired for around £2k with updated parts to prevent future issues.

DPFs can usually be cleaned.
The symptoms are that the engine vibrates a bit more. No red lights or indicators in the dashboard whatsoever. 110.000 km, 4 yrs. This is not a quiet engine but clearly vibrates more than when new.

Official Jaguar Dealer says that sometimes the DPFs oxidizes inside and that is the reason that cannot be regenerated. I do not know if they have physically tried to clean it. They also say that timing chain/ silent block/ DPF problem is correlated.

To me the issue is (as a Jaguar owner since 15 years ago) that today you cannot maintain this cars for a reasonable price. There is clearly an issue with 2.0 diesels and timing chains that generates more failures (EGRs, DPFs, turbo, ...) and Jaguar does not care about it. They should launch campaigns to repair them at discounted prices. You cannot force your customers to fire sell this cars because on the long run this will destroy the brand.

The best marketing was when Jaguar owners were maintaining their cars 10, 15 or 20 years in pristine condition. But now it is simply not possible.
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I have this problem in a 2017 XF 2.0d. The official Jaguar dealer asks por Eur 6,200 to fix it (timing chain replacement, particle filter and silent block)
Hello
What do you mean by ( Silent Block ) some member's have had to change the engine mounts because of engine vibration.
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