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HELP! Need to remove ignition barrel

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14K views 9 replies 4 participants last post by  xion2000  
#1 ·
I need some advice on how to remove the ignition barrel.
I've made a very stupid error, after reading several threads about seats not moving back when ignition key removed I decided to put a very small amount of oil onto the ignition barrel gate and I pushed it open slightly using the small plastic straw that comes with a can of WD40, well the gate closed onto the plastic straw and as I pulled it out (stupid I know) a very small piece has broken off inside the barrel and I cannot get it out (I cant even see it now)
I've dismantled the steering column trim and unplugged the barrel but I cannot see how it is fixed in place (and it feels very secure)
This has to be the best way to ruin a bank holiday weekend:(
 
#2 ·
According to JTIS, you do the following,

1. Turn ignition key to position one.
2. Release the retaining tang.
3. Remove the ignition switch lock cylinder.

The 'tang' that they refer to is likely to be a locking pin or something similar.

Image
 
#3 ·
Thanks for the info but unfortunately I cannot get the key in far enough to be able to turn it due to the small piece of plastic, I need to know how I can remove the complete barrel assembly. I've managed to unplug the electrics to it but cannot see how it is removed
 
#4 ·
The steering lock assembly will have been fitted using shear bolts for security. You are looking at either hammer and chisel or electric drill to remove them, I would try holding the key flap open and see if you can get a small knitting needle down the barrel and hopefully get the offending bit of plastic tube to slide over the end of the needle and then you may be able to withdraw it. The tumblers in the barrel may be a problem in doing this as they will try and drag the plastic off the end of the needle but it's worth a try.
 
#8 ·
Thanks guys for the suggestions, I've already tried a straightened out paper clip with the end bent into a small hook but I can't even see the bit of plastic if I push open the spring gate and shine a light in, I'm now thinking it is behind the gate. I can only get the key in about half way.:(:mad::mad::confused:
 
#9 ·
It can't be behind the flap if the key only goes half way in it has to be half way down the barrel. Any idea how long the plastic bit is ? You will not see it with the flap open because the tumblers will be down, do a google for tibbe locks that will give you and idea of what your up against.
 
#10 ·
Quick update before I dash of to my parent's for Sunday dinner:p (Wife & Daughter away for the weekend)
I took trickythejagman's advice and called an Auto Locksmith (not expecting much joy on a bank holiday Sunday) he was round within the hour and informed me that this is quite a common occurance (So I'm not the only idiot in Teesside!!).
It turns out that I had managed to flick the offending piece of plastic out but hadn't noticed (found it on the car later) but the tumblers where out of alignment stopping me getting the key fully inserted. The locksmith reset the tumblers which then allowed the key to be fully inserted.
I've made a start refitting everything I had removed so hopefully about an hours more re-assembly and car will be back to normal :):):)
Thanks again for all the advice guys